Top 5 Signs Your Pallet Wrap Machine Needs Servicing
Pallet wrapping machine serviced by Excelerate Ltd
In busy warehouses and logistics operations, the pallet wrapping machine is one of the hardest-working pieces of equipment. It secures loads, keeps goods safe in transit, and ensures efficiency on the packing line. But like any machinery, it needs regular attention. Ignoring early warning signs can lead to costly downtime, expensive repairs, or even damaged products.
Here are the top five signs that your pallet wrapper needs servicing:
1. Inconsistent Wrapping Quality
If your machine is leaving pallets too loose, too tight, or with uneven film coverage, it’s a clear sign of trouble.
Film snapping or tearing during operation
Loose wrap or shifting loads in transit
Uneven tension across the pallet
👉 These issues indicate that your stretch wrapper machine needs adjustment or servicing to restore consistent performance.
2. Excessive Film Waste
When a pallet wrap machine isn’t serviced properly, it often uses more film than necessary.
Are you noticing rolls depleting quicker than usual?
Is film being over-applied or wasted during starts and stops?
This waste adds up quickly, both in material cost and environmental impact. Regular pallet wrapper servicing ensures the machine applies film efficiently, saving money and reducing waste.
3. Strange Noises or Vibrations
A well-maintained stretch wrapper machine should run smoothly. Grinding, knocking, or unusual vibrations often point to:
Worn bearings or gears
Loose chains or belts
Alignment issues
Ignoring these noises can turn a small issue into a major mechanical fault. Servicing your pallet wrapping machine early prevents costly repairs later.
4. Frequent Downtime or Errors
If your operators are constantly stopping work to reset the pallet wrapper, troubleshoot errors, or clear jams, it’s time for a service.
Unexpected stoppages slow down throughput
Error codes or faults on the control panel signal component problems
Film carriage jams disrupt workflow
Professional servicing keeps the machine running reliably and reduces downtime.
5. Slower Cycle Times
Has your pallet wrap machine started taking longer to complete a wrap cycle? This could be caused by:
Motor or drive issues
Worn rollers or chains
Tension settings drifting off-spec
Worn bearings identified during an Excelerate Ltd pallet wrapping machine service
Slower cycle times reduce overall productivity and put extra strain on your staff. Servicing restores your machine to peak performance and keeps your operation moving efficiently.
Why Regular Pallet Wrapper Servicing Matters
By paying attention to these five warning signs, you can prevent small problems from turning into costly breakdowns. Routine pallet wrap machine servicing not only ensures:
Consistent load security
Reduced film usage
Lower running costs
Extended equipment life
…but it also gives you peace of mind that your warehouse operations won’t grind to a halt when you need them most.
Book Your Service with Excelerate
At Excelerate, we specialise in pallet wrapping machine servicing, along with conveyors, shrink wrappers, and other packaging machinery. Our expert engineers provide:
Fast response times (usually within a few days)
Competitive service rates
Flexible service contracts to keep costs predictable
📞 Call us on 01604 644100
📧 Email service@excelerateltd.com
Don’t wait for your stretch wrapper to break down—look out for the signs, and keep your equipment running at its best with professional servicing.
