Pallet Wrapping Machines - Automated, Reliable & Cost-Efficient
Automatic, semi-automatic, turntable and robot pallet wrapping machines supplied, installed, optimised and serviced UK-wide. Built to reduce film use, improve load stability and lower the real cost per pallet wrapped.
- ✓ Automatic & semi-automatic options
- ✓ Robot, turntable, rotary arm & ring machines
- ✓ Film savings with high pre-stretch
- ✓ Consistent, secure load stability
- ✓ Nationwide installation, servicing & support
Which Pallet Wrapping Machine Is Right For Your Operation?
The right pallet wrapping machine depends on how your pallets move, how stable your loads are, how many pallets you wrap per day and how much control you need over film tension, pre-stretch and containment force. A machine should not be chosen from a brochure alone. It should be matched to the real operation.
Turntable Pallet Wrappers
Best for regular pallet flows, standard warehouse wrapping areas and operations moving away from inconsistent hand wrapping.
Robot Pallet Wrappers
Best where pallets are wrapped in different locations, floor space is limited or moving pallets to one fixed machine creates extra handling.
Rotary Arm Wrappers
Best for unstable, heavy or fragile loads where rotating the pallet on a turntable could create movement or collapse risk.
Automatic Wrapping Systems
Best for higher-volume production and despatch lines where operator handling needs to be reduced and throughput must stay consistent.
Why Businesses Move To Pallet Wrapping Machines
Most businesses do not move to pallet wrapping machines because hand wrapping is impossible. They move because hand wrapping becomes too inconsistent, too labour-heavy and too expensive once pallet volume increases.
Less Operator Dependency
Machines remove the variation between operators, shifts and wrapping habits, giving a more standardised wrap pattern across every pallet.
Lower Film Waste
Controlled pre-stretch and repeatable programmes reduce over-wrapping, under-stretching and excessive film use compared with hand wrapping.
Better Load Stability
Correctly set machines improve containment force, bottom locking and load retention, reducing movement during handling and transport.
Faster Despatch Flow
Wrapping becomes part of a controlled process instead of a manual bottleneck at the end of production, picking or despatch.
Not Sure Which Pallet Wrapping Machine Fits Your Operation?
Robot wrappers, turntable wrappers, rotary arm systems and automatic pallet wrapping lines all solve different operational problems. The right choice depends on pallet volume, load stability, floor layout, film usage, operator movement and how much automation your site actually needs.
Our pallet wrapper buying guide compares the main machine types, budget levels, industry suitability and common buying mistakes so you can narrow the decision before speaking to a supplier.
Compare Machine Types
Turntable, robot, rotary arm and fully automatic pallet wrapping systems explained by operational fit.
Understand Budget Differences
See how machine specification, automation level, throughput and film control affect the real investment.
Choose Around The Load
Match the wrapper to pallet stability, product type, warehouse flow, available space and film performance.
The Real Cost Is Not The Machine. It Is The Wrapping System.
A pallet wrapper only delivers value when the film, machine settings, wrap pattern and load requirement work together. That is where Excelerate is different. We supply the machine, understand the film, service the equipment and diagnose the load stability problems that most suppliers miss.
The World's Smallest Robot Pallet Wrapping Machine
Meet ROBi Mini, the world's smallest fully-electric robot pallet wrapper. It is built for fast-paced warehouses where space is limited, operating in aisles as narrow as 2.5m while wrapping 70-90 pallets per charge, depending on load and wrap pattern.
Built For Narrow Aisles
ROBi Mini solves the problem that stops many sites automating pallet wrapping: lack of floor space. It can work in aisle-based warehouse environments where conventional robot pallet wrappers or turntable machines are too large or too fixed.
ROBi Mini
750mm
Standard Robot
1500mm+
Send us your narrowest aisle width and pallet size. We'll confirm suitability quickly and honestly.
- ✓ Operates in just 750mm of space
- ✓ Wraps 70-90 pallets per charge
- ✓ Compact, safe and fully electric
- ✓ Works with solid and perforated pallet wrap
- ✓ UK-wide servicing and support
ROBi Mini Features
ROBi Mini delivers proper pallet wrapping performance in a footprint no bigger than a person walking an aisle. It is designed for flexible wrapping points, changing warehouse layouts and sites that cannot justify fixed machinery in every area.
Double Touching Wheel
Automatically follows pallets of different sizes, making the robot flexible across mixed loads and variable pallet profiles.
Simple Tension Adjustment
Control film tension for delicate, unstable or heavy loads, improving consistency and reducing unnecessary film waste.
Safety Systems
Beacon lights, sirens, sensors and bump-stop systems support safe operation around busy warehouse teams.
ROBi Fast - High-Speed Robot Pallet Wrapper
ROBi Fast is built for operations that need the flexibility of a robot pallet wrapper whilst requiring the fastest results. It is our fastest robot pallet wrapper, capable of wrapping over 100 pallets per day with an operating footprint of only 1000mm.
Speed Without A Huge Footprint
ROBi Fast gives high-volume sites faster robot pallet wrapping while still keeping the operating footprint tight. It is the right step up when speed is of the essence, but a fixed turntable or fully automatic system is not the right operational fit.
ROBi Fast
1000mm
Standard Robot
1500mm+
The gain is simple: more throughput, less floor space, better consistency and less manual wrapping pressure.
100+ Pallets Per Day
Designed for higher-volume operations where throughput, consistency and operator efficiency matter every shift.
1000mm Operating Footprint
Gets more speed without demanding a massive operating area, making it a strong upgrade for busy warehouse floors.
High-Speed Flexibility
Ideal where fixed turntable systems are too restrictive but manual wrapping is wasting labour and film.
Robot Pallet Wrappers Explained In More Detail
Robot pallet wrappers allow pallets to be wrapped where they are built rather than forcing loads to travel to a fixed wrapping location. This can reduce pallet movement, improve despatch flow and create far more flexible warehouse operations.
We have created a dedicated robot pallet wrapper guide covering mobile wrapping systems, high-speed robot wrapping, compact operating footprints, operational suitability, pallet flow and robot wrapping performance in more detail.
Robot Pallet Wrappers →
Explore mobile pallet wrapping robots, compact wrapping systems, high-speed operation and flexible warehouse automation in more detail.
Rotary Arm Pallet Wrappers For Unstable, Heavy Or Fragile Loads
Rotary arm pallet wrappers are used when the pallet should stay still during wrapping. Instead of rotating the load on a turntable, the wrapping arm moves around the pallet, making them a stronger fit for unstable products, heavy pallets, fragile loads and operations where pallet movement creates risk.
We have built a dedicated rotary arm wrapper guide covering when they make sense, when they do not, how they compare with turntable wrappers and what to consider before specifying one.
Rotary Arm Pallet Wrappers →
Learn when a rotary arm wrapper is the right choice for unstable, heavy, fragile or difficult pallet loads that should not rotate during wrapping.
Turntable Pallet Wrapping Machines
Turntable pallet wrapping machines are often the most practical route into wrapping automation. They give operators repeatable wrap patterns, controlled film tension, stronger load containment and a lower cost per pallet than hand wrapping, especially when matched with the right pallet wrap, perforated pallet wrap and machine setup.
Need More Detail On Turntable Pallet Wrappers?
Turntable pallet wrappers are one of the most common routes into pallet wrapping automation, but the wrong carriage, pre-stretch setting or wrap programme can still waste film, crush loads or leave pallets unstable.
We have built a dedicated guide covering semi-automatic turntable wrappers, mechanical brake systems, powered pre-stretch, secondary tension, film yield, containment force and common wrapping problems.
Turntable Pallet Wrappers →
Explore machine suitability, powered pre-stretch, film control, pallet stability and cost-per-pallet reduction in more detail.
Turntable Wrapper Systems
A strong fit for standard pallet flows, warehouse despatch areas and production environments where consistent wrapping, lower film usage and repeatable load stability matter.
Entry-Level Tension Wrappers
Mechanical brake and tension-based wrappers are simple, reliable and cost-effective for lower volume sites, but film use and containment consistency depend heavily on load type and operator setup.
PPS Powered Pre-Stretch
Powered pre-stretch systems pull more usable metres from every roll, reduce cost per pallet and give better control over film delivery, containment force and load retention.
Mechanical Brake vs Powered Pre-Stretch
Not every turntable wrapper performs the same job. A basic tension machine applies film by braking the roll and relying on stretch during application. That can work well on heavier, stable loads, but it can also increase film use, create inconsistent containment and crush lighter products if too much force is applied.
A powered pre-stretch pallet wrapper stretches the film through a controlled carriage before it reaches the pallet. Depending on the machine and film specification, pre-stretch can commonly sit anywhere from 150% to 400%. That means more yield from every roll, better wrap repeatability and less guesswork for the operator.
- ✓ Mechanical brake options for lower volume wrapping
- ✓ PPS powered pre-stretch for film savings
- ✓ Secondary tension control for load protection
- ✓ Better containment force consistency
Why Pre-Stretch Matters
Film cost is not controlled by roll price alone. It is controlled by how efficiently the machine converts that roll into usable stretched film around the pallet.
Film Yield
A machine with strong pre-stretch can produce significantly more wrapped pallets from the same roll length, reducing material use and lowering real cost per pallet.
Load Protection
Secondary tension helps control how tightly the stretched film is applied to the pallet, reducing the risk of crushing lightweight loads while still achieving usable containment.
Control Matters
The best pallet wrapper is not always the biggest or most expensive machine. It is the machine that gives the right level of control over film stretch, wrap pattern, top and bottom reinforcement, rotation speed and tension at the pallet face.
Set Around The Load, Not The Brochure
Excelerate has worked closely with Robopac for over 10 years, but the machine choice still needs to be based on the operation. Pallet height, load weight, pallet profile, product fragility, daily volume, operator movement and despatch pressure all change what the correct system should be.
A heavy, rigid pallet may tolerate more applied tension. A lightweight boxed load may need higher pre-stretch with lower secondary tension. A chilled or fresh produce load may need airflow through perforated pallet wrap. An unstable load may need a different wrap pattern entirely, or may be better suited to a rotary arm machine.
Machine Optimisation
We look at containment force, film memory, film neckdown, pallet profile and operator behaviour to reduce waste and improve load stability.
View Pallet Wrap Optimisation →Common Turntable Wrapper Problems We Diagnose
Film Tearing
Often caused by excessive tension, poor film selection, damaged rollers, incorrect pre-stretch settings or a carriage that needs servicing.
Load Crushing
Usually a sign that applied tension is too aggressive for the product, especially on light cartons, soft packaging or unstable mixed pallets.
High Film Usage
Common when pre-stretch is low, wrap programmes are excessive, operators over-wrap by habit or the machine is not calibrated correctly.
Poor Load Stability
Often linked to weak containment force, incorrect overlap, poor bottom locking, unstable pallet build or using the wrong film structure.
Installed, Optimised & Serviced
Excelerate does not drop a pallet wrapping machine on-site and leave the operation to figure it out. We help match the machine to the load, film, operator flow and commercial target.
That means looking at the full wrapping system: machine type, carriage type, film specification, pre-stretch, secondary tension, wrap programme, pallet stability and ongoing servicing.
Long-Term Operational Support
We have worked closely with Robopac machinery for over 10 years across warehouse, manufacturing, food, logistics and chilled distribution environments. That operational exposure matters when diagnosing containment problems, excessive film usage or inconsistent wrapping behaviour.
Built Around Real Throughput
Some operations need simple semi-automatic wrapping. Others need high pre-stretch systems, improved top sheet retention, lower operator dependency or faster despatch flow. The machine specification should reflect the operational reality, not brochure specifications alone.
- ✓ Turntable pallet wrapper supply
- ✓ Robopac support and advice
- ✓ Machine setup and optimisation
- ✓ UK-wide servicing and repair
Machine Servicing
Keep your pallet wrapping machine calibrated, reliable and efficient with UK-wide servicing, repair and preventative maintenance.
View Machinery Servicing →Emergency Repairs
If your pallet wrapper is down and despatch is exposed, we can often respond quickly depending on engineer availability and location.
View Emergency Pallet Wrapper Repair →Machine Types We Support
The right pallet wrapper depends on throughput, load stability, available space, operator movement and the way pallets flow through your operation.
Robot Pallet Wrappers
Flexible mobile wrappers for varied pallet sizes, multiple wrapping points and sites where fixed machinery is not practical.
Turntable Wrappers
Reliable automation for standard pallets, consistent output and strong cost reduction versus hand wrapping.
Rotary Arm Machines
Useful for unstable or heavy loads where rotating the pallet is not ideal.
Fully Automatic Systems
Integrated solutions for high-volume production and logistics environments requiring minimal operator handling.
Choosing The Right Pallet Wrapping Machine
A pallet wrapper should be chosen around the operation, not around a brochure. We look at pallet volume, aisle space, load type, film usage, operator flow, containment needs and servicing access.
| Operation Need | Best Fit | Why |
|---|---|---|
| Limited space | ROBi Mini | Operates in narrow aisles where larger robot wrappers cannot work effectively. |
| High robot throughput | ROBi Fast | Wraps over 100 pallets per day with only an extra 100mm footprint. |
| Standard warehouse wrapping | Turntable wrapper | Simple, efficient, consistent and easy to install for regular pallet flows. |
| Unstable or heavy loads | Rotary arm wrapper | Keeps the pallet static while the arm rotates around the load. |
| High-volume production | Fully automatic system | Reduces operator handling and integrates into production or despatch lines. |
Compare Different Pallet Wrapping Machine Types
The right pallet wrapping machine depends on pallet flow, warehouse layout, operator movement, production line setup and where pallets are actually built and wrapped.
We have created a dedicated comparison guide covering robot pallet wrappers vs turntable pallet wrappers, including pick and pack operations, production lines, labour reduction, despatch flow, space limitations and load stability.
FAQ - Pallet Wrapping Machines
Answers to common questions about pallet wrapping machines, robot wrappers, turntable wrappers and automation.
What does a pallet wrapping machine do?
What types of pallet wrapping machines are available?
When do I need one?
How much film can I save?
Can it handle all pallet sizes?
How reliable are they?
What if it breaks down?
UK Experts In Pallet Wrapping Machines
Excelerate supplies pallet wrapping machines for real operational environments, from semi-automatic turntable pallet wrappers to robot pallet wrappers and fully automatic stretch wrapping systems.
Every system is installed, optimised and supported by our UK-wide technical and servicing team, helping you improve packing efficiency, lower film usage and create more stable pallet loads.
Combine our machines with pallet wrap and perforated pallet wrap to reduce plastic waste and achieve a lower wrapping cost per pallet.